|
| |
Thai
English
Cable Drag
Chains
| |
 |
| All purpose type applied to steel factorym, eguipments,
Transport eguipments, Machine tools, industrial plant, Motor
industry Steel Mill, |
Applications
|
SHINSUNG drag chains are used where energy has to
supplied to mobile machine parts or apparatus. The chain joint
lock in the opposite direction.
in SHINSUNG drag chains, cables and hoses conveying varying
substances can be carried alongside one another at the same
time.
SHINSUNG drag chains have already been in use for many years in
mechanical engineer-ing, apparatus engineering, the automobile
industry, in smelting plants and rolling milks, but a few
branches; they have become a by-word in quality for optimal-i.e.
careful-laying of supply lines.
SHINSUNG drag chains |
Assembly
|
| |
SHINSUNG drag chains consist of two or more chain bands,
running paralle to one another, and made of high grade, surface
galvanized sheet steel.
Chain bands of rust and acid resistant material available on
request.
The chain bands are connected at intervals by stays. The stays,
which can be supplied in various designs, take up the supply
leads to be led in such a way that the curbature radius
necessary in use is always guaranteed. The leads laid are thus
not subject to any kind of mechanical stress.
The chain joints block in the opposite direction.
There are hardly any special stuctural requirements for
connecting a SHINSUNG drag chain to mobile machinery. |
| Reasons
for using SHINSUNG drag chains |
| |
○ No wear on cables and hoses
○ Long life of lines assured by protection from mechanical
stress
○ Avoidance of periods of disturbance and down time
○ Little space required
○ Simple assmbly
○ Low maintenance requirements
○ Good visual impression
○ Short delivery times for standard measurements |
| To
calculate a technical offer we need the following details: |
| |
○ Number and outside diameter of the cables/hoses to be
installed (with/wothout fittings)
○ Weight of all cables and hoses including hose contents
○ Mini. bending radius of cables/hoses acc. to
manufacturer's speciffications
○ Lenghth of travel movile unit.
○ Maximum acceleration/deceleration
○ Speed of travel
○ Frequency of travel
○ Type of application drawing if possible
○ Working environment |
Installation Variations
|
SHINSUNG drag, chains can, apart from for nomal
horizontal movements, also be used for vertical, circual and
combined horizontal/vertical movements.
A flat surface os required to support the drag chain. This
surface must be kept clear in the chains working area.
Should the given conditions be insufficient, then a trough
should be employed.
Should the stay cross-section of a cable drag chain prove
inadequate because of the maximum permissible stay width, then
the cables and hoses should be distributed over several stays.
Depending on the space available, the drag chains can be
arranged to run as multiple band chains, within one another, or
running in opposing durections. |
Chain
Connection
|
The fixed point connection should be laid in the
middle of the travel lenght.
This arrangement yields the shortest connection between the
fixed point and the mobile unit, and thus also the most economic
lengths of drag chain, cables and hoses.
Connection is made by the connection angles which are fastened
to the ends of the chain bands with bolts. |
Connection Variants
|
Connection variants 1-4 for all chain types!
For the chain types 0650.1, 0950, 1250 and 1800 the connection
angles at the foxed point and at the driver can also be fastened
turned by 90º to the chain as flange con-nection(Variants 5
to 16).
Please indicate the desired, connection variant on your order. |
| |
|
chain type
|
tG
|
hG
|
Bending radii
|
Available stay forms
|
dmax
|
|
SSC-0650.1
|
65
|
50
|
75
|
135
|
|
|
|
95
|
155
|
|
115
|
200
|
|
SSC-0950
|
95
|
68
|
140
|
260
|
Frame stay
|
42/38
|
|
170
|
290
|
Solid frame stay
|
34/30
|
|
200
|
320
|
Hole stay
|
43/38
|
|
SSC-1250
|
125
|
94
|
145
|
300
|
Frame stay
|
65/58
|
|
220
|
340
|
Solid frame stay
|
58/52
|
|
260
|
380
|
Hole stay
|
67/60
|
|
SSC-1800
|
180
|
140
|
265
|
435
|
Frame stay
|
95/86
|
|
320
|
490
|
Solid frame stay
|
100/90
|
|
375
|
605
|
Special stay
|
|
|
SSC-2500
|
250
|
220
|
365
|
760
|
|
Hole stay - Split model
|
|
Special stay
|
|
|
|
445
|
920
|
|
600
|
1075
|
|
SSC-3200
|
320
|
300
|
470
|
1075
|
|
Hole stay - Split model
|
|
Special stay
|
|
|
|
670
|
1275
|
|
870
|
1480
|
|
SPL 5000
SPL 6000
SPL 7000
|
Energy feeder chanins for
offshore technology |
| ■ Overview of Types for dual-band
chains |
| depending on additional load |
|
|
|
|
|
|
 |
| In the case of longer length of travel or
unusual loads, the drag chain should be
supported by an energy feeder installation. |
| ■ Stay Designs |
| |
| Frame stays |
Frame stays are used mainly for short and
medium travel length at low travel speeds.
Sliding dividing stays in all frame stays
enable the cable and hoses to be separated,
and prevent them from rubbing against one
another.
An additional divistion of the frame stay
clearance height allows multi-layered lay-ing.
The guidelines laying leads should be observed
here. |
|
|
Frame stay - with screwed profile bars
(for chain 0650.1 , 0950 and 1250)
Standard widths available form stock! |
|
|
| Frame stays-with detachable profile bar |
(for chain 0650.1 , 0950 and 1250)
Frame stays with detachable profile bars give
you the practical advantage of being able to
lay, add
and exchange cables and hoses quickly.
Detach profile bar by turning 90° (no
screw conneciton) |
Standard widths available form stock!
|
|
| Solid frame stay-with sliding rail |
(for chain 0950, 1250 and 1800)
The soild frame stay is used if the maximum
width of the frame stay listed above is
exceded.
The light metal profile with the inserted
synthetic profile rail for protecting the
cables/hoses ensures high stability of the
chain. |
Standard widths available form stock!
|
|
| Hole stay-split model |
(for chain types)
Hole stays ensure optimal laying of
cables/hoses in the drag chains neutral axis.
The divided design simplifies cable laying,
even hoses with fixed fitting and cables with
fixed plugs.
Invidual aperture disign for each case!
Unsplit hole stays available on request. |
| Choosing an energy feeder chain |
| Drag chains are designed with the following
in mind |
- The number of cables and hoses to be
laid, and their external diameters(n.b:hose
diameter at operational pressure)
- Choice of stay design
taking into account the fact the bore hole
diameter or clearance height
D=1.1d or 1.2d (cable/hose diameter)
- Determine the smallest permissible
bending radius of the cables/hoses
accoriding to manufacturer's speification
and then choose the bending radius.
- Calculate the chain length according
to the traverse and bending radius
selected
|
|
| |
 |
| Chain pitch tG=65mm |
Bending radii:
KR 75mm
KR 95mm
KR 115mm
KR 135mm
KR 155mm
KR 200mm |
|
|
Variable structural dimensions
depending on bending radius
Dimensions in mm |
| Bendingr
radius KR |
75
|
95
|
115
|
135
|
155
|
200
|
| Arc
liength LB |
496
|
558
|
621
|
684
|
747
|
888
|
| Arc
overhang UB |
325
|
345
|
365
|
385
|
405
|
450
|
| Height
Hmm |
200
|
240
|
280
|
320
|
360
|
450
|
| Calculation
of chain length: |
 |
| rounded to pitch 65mm |
| Installation
height: |
 |
| (necessary clearance) |
| Z=10mm/m chain length |
| Stay
designs |
| D=1.1 d for electric cables |
| D=1.2 d for hoses |
 |
| Frame
stay-with detachable bars |
| |
|
| Chain pitch tG=65mm |
Bending radii:
KR 75mm
KR 95mm
KR 115mm
KR 135mm
KR 155mm
KR 200mm |
|
|
Variable structural
dimensions
depending on bending radius
Dimensions in mm |
| Bendingr
radius KR |
75
|
95
|
115
|
135
|
155
|
200
|
| Arc
liength LB |
496
|
558
|
621
|
684
|
747
|
888
|
| Arc
overhang UB |
325
|
345
|
365
|
385
|
405
|
450
|
| Height
Hmm |
200
|
240
|
280
|
320
|
360
|
450
|
| Calculation
of chain length: |
|
| rounded to pitch 65mm |
| Installation
height: |
|
| (necessary clearance) |
| Z=10mm/m chain length |
| Stay
designs |
| D=1.1 d for electric cables |
| D=1.2 d for hoses |
|
| Frame
stay-with detachable bars |
 |
Standard widths
for frame stays |
| Dimensions in mm |
| Chain width Bk |
100
|
125
|
150
|
175
|
200
|
225
|
250
|
275
|
300
|
| Chain width Bk |
-
|
1
|
2
|
2
|
3
|
4
|
4
|
5
|
6
|
| No. divides/stay |
85
|
110
|
135
|
160
|
185
|
210
|
235
|
260
|
285
|
| Individual stay widths and
additional dividing stays
available, on request, at
extra cost. |
| Hole
Stay-split model |
Hole patten made to order as
per customer's details.
Holestay-unsplitmodel
available on reauest! |
|
|
| where the maximum stay width
is exceeded, the drag chain
should be configured as a
multiple band chani, or
distribute over several chain
running in opposite or inside
each other. Please consult us
in borderlind cases. |
| Chain
connection dimensions |
 |
The connection
angles at the closed chain end
always from the fixed point!
In the stand method of
fastening, the fastening bore
holes of both connections are
within the chain width. The
scerw-on sur-faces may also be
placed outwards.
Details of connection type and
variants should be given in
the order. |
| Trough |
 |
* Framestays
* Solid statys
* Hole stays with 50% holes |
|
|
Standard widths
for frame stays |
| Dimensions in mm |
| Chain width Bk |
100
|
125
|
150
|
175
|
200
|
225
|
250
|
275
|
300
|
| Chain width Bk |
-
|
1
|
2
|
2
|
3
|
4
|
4
|
5
|
6
|
| No. divides/stay |
85
|
110
|
135
|
160
|
185
|
210
|
235
|
260
|
285
|
| Individual stay widths and additional
dividing stays available, on request, at extra
cost. |
| Hole
Stay-split model |
Hole patten made to order as per customer's
details.
Holestay-unsplitmodel available on reauest! |
|
|
| where the maximum stay width is exceeded,
the drag chain should be configured as a
multiple band chani, or distribute over
several chain running in opposite or inside
each other. Please consult us in borderlind
cases. |
| Chain
connection dimensions |
 |
The connection angles at the closed
chain end always from the fixed point!
In the stand method of fastening, the
fastening bore holes of both connections are
within the chain width. The scerw-on sur-faces
may also be placed outwards.
Details of connection type and variants should
be given in the order. |
| Trough |
|
* Framestays
* Solid statys
* Hole stays with 50% holes |
|
|
|
| |
 |
| Chain pitch tG=95mm |
Bending radii:
KR 140mm
KR 170mm
KR 200mm
KR 260mm
KR 290mm
KR 320mm |
|
|
Variable structural dimensions
depending on bending radius
Dimensions in mm |
| Bendingr
radius KR |
95
|
140
|
170
|
200
|
260
|
290
|
320
|
| Arc
liength LB |
711
|
820
|
914
|
1008
|
1197
|
1291
|
1385
|
| Arc
overhang UB |
445
|
490
|
520
|
550
|
610
|
640
|
670
|
| Height
Hmm |
303
|
378
|
408
|
468
|
588
|
648
|
708
|
| Calculation
of chain length: |
 |
| rounded to pitch 65mm |
| Installation
height: |
 |
| (necessary clearance) |
| Z=10mm/m chain length |
| Stay
designs |
| D=1.1 d for electric cables |
| D=1.2 d for hoses |
 |
| Frame
stay-with detachable bars |
 |
| Solid
frame stay-with sliding rail |
 |
Standard widths
for frame stays |
| Dimensions in mm |
|
Stay design
|
Frame stays
|
Solid frame stays
|
|
Chain width Bk
|
150
|
175
|
200
|
225
|
250
|
275
|
300
|
350
|
400
|
450
|
500
|
550
|
600
|
|
No.of dividing stays
|
1
|
1
|
2
|
2
|
3
|
3
|
4
|
5
|
6
|
7
|
8
|
9
|
10
|
|
Stay width Bst
|
131
|
156
|
181
|
206
|
231
|
256
|
281
|
331
|
381
|
431
|
481
|
531
|
581
|
| Individual stay widths and additional dividing stays
available, on request, at extra cost. |
| Hole
Stay-split model |
Hole patten made to order as per customer's details.
Holestay-unsplitmodel available on reauest! |
|
|
| where the maximum stay width is exceeded, the drag chain
should be configured as a multiple band chani, or distribute
over several chain running in opposite or inside each other.
Please consult us in borderlind cases. |
| Chain
connection dimensions (Standard connection) |
 |
The connection angles at the closed chain end always
from the fixed point!
In the stand method of fastening, the fastening bore holes of
both connections are within the chain width. The scerw-on sur-faces
may also be placed outwards.
Details of connection type and variants should be given in the
order. |
| Trough |
 |
|
| |
 |
| Chain pitch tG=125mm |
Bending radii:
KR 145mm
KR 220mm
KR 260mm
KR 300mm
KR 340mm
KR 380mm |
|
|
Variable structural dimensions
depending on bending radius
Dimensions in mm |
| Bendingr
radius KR |
145
|
220
|
260
|
300
|
340
|
380
|
| Arc
liength LB |
955
|
1191
|
1317
|
1442
|
1568
|
1694
|
| Arc
overhang UB |
597
|
672
|
712
|
752
|
792
|
832
|
| Height
Hmm |
384
|
534
|
614
|
694
|
774
|
854
|
| Calculation
of chain length: |
 |
| rounded to pitch 65mm |
| Installation
height: |
 |
| (necessary clearance) |
| Z=10mm/m chain length |
| Stay
designs |
| D=1.1 d for electric cables |
| D=1.2 d for hoses |
 |
| Frame
stay-with detachable bars |
 |
| Frame
stay-with screwed profile bars |
|
| Solid
frame stay-with sliding rail |
 |
| Standard widths for frame stays |
| Dimensions in mm |
|
Stay design
|
Frame stays
|
Solid frame stays
|
|
Chain width Bk
|
200
|
250
|
300
|
350
|
400
|
450
|
500
|
550
|
600
|
650
|
700 |
750 |
800
|
|
No.of dividing stays
|
1
|
2
|
3
|
4
|
5
|
5
|
6
|
7
|
8
|
9
|
9 |
10 |
10
|
|
Stay width Bst
|
176
|
226
|
276
|
326
|
376
|
426
|
476
|
526
|
576
|
626
|
676 |
726 |
776
|
| Individual stay widths and additional dividing stays
available, on request, at extra cost. |
| Hole
Stay-split model |
Hole patten made to order as per customer's details.
Holestay-unsplitmodel available on reauest! |
|
|
| where the maximum stay width is exceeded, the drag chain
should be configured as a multiple band chani, or distribute
over several chain running in opposite or inside each other.
Please consult us in borderlind cases. |
| Chain
connection dimensions (Standard connection) |
 |
The connection angles at the closed chain end always
from the fixed point!
In the stand method of fastening, the fastening bore holes of
both connections are within the chain width. The scerw-on sur-faces
may also be placed outwards.
Details of connection type and variants should be given in the
order. |
| Trough |
 |
|
| |
 |
| Chain pitch tG=180mm |
Bending radii:
..KR 265mm
..KR 320mm
..KR 375mm
..KR 435mm
..KR 490mm
..KR 605mm |
|
|
Variable structural dimensions
depending on bending radius
Dimensions in mm |
| Bendingr
radius KR |
265
|
320
|
375
|
435
|
490
|
605
|
| Arc
liength LB |
1552
|
1725
|
1898
|
2086
|
2259
|
2620
|
| Arc
overhang UB |
905
|
960
|
1015
|
1075
|
1130
|
1245
|
| Height
Hmm |
670
|
780
|
890
|
1010
|
1120
|
1224
|
| Calculation
of chain length: |
 |
| rounded to pitch 180mm |
| Installation
height: |
 |
| (necessary clearance) |
| Z=10mm/m chain length |
| Stay
designs |
| D=1.1 d for electric cables |
| D=1.2 d for hoses |
| Solid
frame stay-with sliding rail |
 |
| Standard
widths-for frame stays |
| Dimensions in mm |
| Chain
width Bk |
250
|
300
|
350
|
400
|
450
|
500
|
600
|
700
|
800
|
900
|
1000
|
| No.
of dividing stays |
1
|
1
|
2
|
2
|
3
|
3
|
4
|
5
|
6
|
7
|
8
|
| Stay
width Bst |
221
|
271
|
321
|
371
|
421
|
471
|
571
|
671
|
771
|
871
|
971
|
| Hole
Stay-split model |
Hole patten made to order as per customer's details.
Holestay-unsplitmodel available on reauest!
Hole stay-unsplit model available on request! |
|
|
| Special
stay |
| Apart from the stay designs shown
here, special stays can, according to con-stru-ction and
material, be manufactured as needed according to your technical
spe-ciffcations. |
Chain
connection dimensions
(Standard connection) |
 |
The connection angles at the closed chani end alway form the
fixed point!
In the atandard method of fastening, the fastening bore holes of
both connections are within chain width.
The screw-on surfaces may also be placed outwards.
Detail of connection type and variants should be given in the
order |
| Trough |
 |
|
| |
| Drag chains for offshore technology |
| These drag chains were specially developed to ensure the sate
convevance of flexible cables and hoses in order to supply
energy to mobile units on driling platforms. This mode of energy
supply avoids the tangling of cables/hoses which can occur there
as a result of high wind speeds. Energy supply can be catered
for on a made-to-measure basis for each case, using standard
components. The hands and the stays which take up the supply
cables are made of stainless steel which is adapted to
requirements. |
Technical data
Chain type SSC 5000
pitch tG=200mm
link height hG`=206mm |
Chain type SSC 6000
pitch tG=320mm
link height hG`=306mm |
Chain type SSC 7000
pitch tG=450mm
link height hG`=458mm |
|
 |
| Variable structural dimensions-depending on bending
radius |
| Chain
type |
SSC5000
|
SSC6000
|
| Bending
radius KR |
500
|
600
|
800
|
1000
|
1200
|
700
|
900
|
1100
|
1300
|
1500
|
| Arc
length LB |
2370
|
2385
|
3315
|
3940
|
4570
|
3480
|
4110
|
4735
|
5365
|
5995
|
| Arc
overhang UB |
1075
|
1175
|
1375
|
1575
|
1775
|
1615
|
1815
|
2015
|
2215
|
2415
|
| Hight
min |
1250
|
1450
|
1850
|
2250
|
2650
|
1750
|
2150
|
2550
|
2950
|
3350
|
| Chain
type |
SSC7000
|
| Bending
radius KR |
1100
|
1250
|
1500
|
1800
|
2400
|
| Arc
length LB |
5255
|
5725
|
6510
|
7450
|
9335
|
| Arc
overhang UB |
2425
|
2575
|
2825
|
3125
|
3725
|
| Hight
min |
2750
|
3050
|
3550
|
4150
|
5350
|
| Calculation of chain
length: |
|
Installation height:
|
 |
|
 |
rounded to pitch 320 mm Furher
|
|
(necessary clearance)
Z=3.....15mm/m chain length |
| Unsupported chain lengths |
| depending on additional load |
 |
| in the case of longer length of travel and hea-vier loads, the
drag chain can be sup-ported by a trolley system. |
| Stay design |
A tubuliar construction with dividers (if reguired) to sperate
the various types of hose/cable is used to the carry the supply
cable/hoses.
Special stays on request. Please note the guidlines for laying
cables/hoses in drag chains. |
 |
|
|
BK
|
BST
|
D
|
hG'
|
hG'
|
|
SSC5000
|
∑D' +∑ST +117
|
∑D' +∑ST +38
|
150
|
200
|
206
|
|
SSC6000
|
∑D' +∑ST +123
|
∑D' +∑ST +38
|
240
|
300
|
306
|
|
SSC7000
|
∑D' +∑ST +150
|
∑D' +∑ST +60
|
370
|
450
|
458
|
Chain connection
(Stardard connection) |
The screw-on surfaces of the connection angles can be
positioned to the insidem the outside, or both sides(as shown)
on the chain band.
Connection brackets and usually located between the
outer plates.
connection thpe and variant should be indicated on the order.
Special construction chain connection angels on request. |
 |
| Thougn |
| TGuide troughs and ussally specially constructed for
these types of chain. |
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| |
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Steel strip covering
in order to protect the supply cables/hoses from hot
shavings and heavy dirt, the drag chains can be supplied
with a stainless steel acid-proof spring band steel
cover(thickness: 0.4 or 0.5mm, according to use)
Fastening the inner steel strip;
with steel strip holder to connecting angles
Fastening the inner steel strip;
with steel strip holder to connecting angles |
|
Chain type
|
Steel strip length
|
steel strip width
|
|
outer steel strip
|
inner steel strip
|
|
0650.1
|
Lk + 280
|
Lk + 130
|
Lk - 20
|
|
0950
|
Lk + 360
|
Lk + 150
|
Lk -25
|
|
1250
|
Lk + 470
|
Lk + 170
|
Lk -32
|
|
1800
|
Lk + 640
|
Lk + 200
|
Lk -40
|
| steel strip cover for chain types 2500 and 3200 on
request. |
 |
Drag chains with supportion struts Drag chains
are used as vertically suspended chains with supporting
struts in, for example, the machine industry in order to
supply energy from control panels of adjustable height.
The drag chain is run over gearwheels whose toothing
corresponds to the chain pitch, and whose reference
circle diameters is greater than or equal to the
selected bending radius. it is driven by a separate
geared motor or by a counterweight. The arrangement
of this drag chain depends on the unit weight, and
should be carried out by our technicans.
|
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Drive arms
the drag chain is pulled by the connecting angles
fasteded to the chain bands. A simple steel
construction, which in most cases is made by the
customer, is all that is needed to connect the drad
chain and the mobile unit. Specially manufactured parts
for higher sppeeds or a large amount of lateral play on
request.
|
| ■ To equip special system |
With respect to the cable chain which has presently
been developed, what is becoming the biggest
point of probrem was that it was very difficult to
instal cable chain in the narrow space, along with
prevention of phenomenon being drooped when long cable
chain is installed. As result of installing expcriences
obtained from installation and undertaking for several
years, such point of problems has completey been
settled. HOw to support Support Supporting Roller
enumerated in the following, single ciroumferece
equipment, doule circumference system, circular cable
chain, etc. are our special know-how, and such special.
system instaling, undertaking requires technical
consultation in advance, so you are are asked to consult
us with our techincal part or business part in advance. |
| ■ Supporting Roller |
 |
| ■ Installation Single Side |
 |
| ■ Installation Double Side |
 |
| ■ Circular cable Drag Chain |
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|
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